Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.
Mounting the Sensors
Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Launching the Software
Initiate the Balanset program on your computer.
Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.
Measuring Initial Vibration
Run the rotor up to its operating speed.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).
Restart the rotor, and the software will record the changes in vibration level and phase angle.
Determining the Corrective Mass
Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.
The calculated values are presented on-screen in both numerical and graphical formats.
Installing the Correction Weight
Mount the calculated corrective weight onto the rotor at the specified location and angle.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Final Check and Balance Confirmation
With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.
Generating a Documentation of the Balancing Results
All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.
Post-Balancing Checklist
Double-check that all weights and sensors are securely fastened.
Ensure the rotor rotates smoothly and without excessive noise.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.