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JeremyRhish
PostPosted: 2024/12/15 8:33    Post subject: Take the first step to improving your equipment

with the Balanset-1A Device



Equipment Preparation



  • accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.

  • Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.



Mounting the Sensors



  • Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.

  • Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.



Launching the Software



  • Initiate the Balanset program on your computer.

  • Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.



Measuring Initial Vibration



2-Camera_01


  • Run the rotor up to its operating speed.

  • The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.



Mounting the Test Weight



3-Camera-2_01


  • Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).

  • Restart the rotor, and the software will record the changes in vibration level and phase angle.



5-Camera_01



Determining the Corrective Mass



  • Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.

  • The calculated values are presented on-screen in both numerical and graphical formats.



Bs1 Manual


Installing the Correction Weight



  • Mount the calculated corrective weight onto the rotor at the specified location and angle.

  • If necessary, perform intermediate checks to verify that the imbalance is being reduced.



1-Camera-2_01


Final Check and Balance Confirmation



  • With the compensating weight attached, operate the rotor and assess the level of any residual vibration.

  • If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.

  • Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.



Generating a Documentation of the Balancing Results



  • All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.



Post-Balancing Checklist



  • Double-check that all weights and sensors are securely fastened.

  • Ensure the rotor rotates smoothly and without excessive noise.

  • In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.



Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.






Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Balancing of compressor rotors
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
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